These sausage hash brown puff pastry bars are the ultimate savory breakfast treat!
Buttery puff pastry is layered with creamy sausage gravy, crispy hash browns, melted cheese, and smoky bacon—then baked until golden, flaky, and irresistible.
Perfect for weekend brunch, meal prep, or sharing with guests.
Why You’ll Love This Recipe
Layers of comforting breakfast favorites in one bite
Make-ahead friendly and easy to reheat
Great for a crowd or holiday brunch
Flaky, cheesy, and ultra-satisfying
What You’ll Need (Ingredient Highlights)
Puff pastry sheets – Buttery and flaky foundation
Ground sausage – For rich, savory flavor
Flour & milk – To make a quick sausage gravy
Hash browns – Crisp and golden texture
Egg + cream – Brushed on top for shine and binding
Cheese – Use slices and shredded cheddar or Havarti
Bacon – Cooked and crumbled for smoky crunch
Pro Tips Before You Start
Thaw puff pastry fully in the fridge before unrolling
Squeeze extra moisture from hash browns to prevent sogginess
Use a dry, thick sausage gravy to avoid excess moisture
Air fry or bake the bacon for less mess and easy cleanup
How to Make Sausage Hash Brown Puff Pastry Bars
Step 1: Prepare the Oven
Preheat the oven and line a baking sheet with parchment paper. Set aside.
Step 2: Brown the Sausage
Cook the sausage in a skillet over medium heat until fully browned.
Do not drain the fat.
Step 3: Make the Sausage Gravy
Lower the heat, stir in the flour to create a roux, then gradually add milk and pepper.
Stir until the mixture thickens into a creamy gravy. Set aside.
Step 4: Cook the Bacon
Prepare the bacon using your preferred method—stovetop, air fryer, oven, or microwave.
Once cooked, crumble and set aside.
Step 5: Crisp the Hash Browns
In a skillet, cook the hash browns until both sides are golden and crispy.
Avoid using excess oil to prevent sogginess.
Step 6: Whisk the Egg Wash
In a small bowl, whisk together the egg and cream until smooth. Set aside.
Step 7: Layer the Bottom Pastry
Place one puff pastry sheet onto the baking sheet.
Spread the sausage gravy into the center, leaving a border around the edges.
Add a layer of hash browns over the gravy.
Step 8: Add Egg and Cheese
Drizzle a portion of the egg wash over the hash browns.
Brush the pastry edges with more egg wash.
Layer with sliced cheese, crumbled bacon, and shredded cheese.
Step 9: Seal with Top Pastry
Place the second puff pastry sheet over the top.
Press the edges to seal, then crimp with a fork.
Brush the top with remaining egg wash.
Step 10: Bake and Serve
Bake until the pastry is puffed and golden.
Let cool slightly before slicing into bars.
Serve warm for the best texture.
What to Serve It With
Fresh fruit or a citrus salad
Scrambled or poached eggs
Coffee or a breakfast smoothie
Variations / Substitutions
Swap sausage for turkey or plant-based sausage
Use pepper jack or Swiss instead of cheddar
Add sautéed spinach or bell peppers for extra veggies
Make it spicy with jalapeños or hot sauce
Storage & Leftovers
Store leftovers in an airtight container in the fridge for up to 3 days
Reheat in the oven or air fryer to maintain crispiness
Not recommended for freezing once assembled
FAQs
Can I make these ahead of time?
Yes! Assemble the bars, cover, and refrigerate overnight.
Bake fresh in the morning.
Do I have to use hash browns?
You can skip them or substitute with cooked diced potatoes for a chunkier texture.
Can I freeze leftovers?
Freezing is not recommended as the pastry may lose its flakiness when reheated.
What kind of sausage works best?
Mild or spicy breakfast sausage both work—just be sure to adjust seasoning.
Can I make this without bacon?
Absolutely! Just omit the bacon or replace with turkey bacon or sautéed mushrooms.
Final Thoughts
These sausage hash brown puff pastry breakfast bars are everything you love about a hearty breakfast, wrapped in a flaky golden crust.
They’re crowd-pleasing, satisfying, and perfect for any morning celebration or cozy brunch moment.
