There’s something about a hearty sandwich loaded with saucy meatballs, melty cheddar, and crispy bacon that just hits differently.
This BBQ meatball sub has become one of my go-to comfort meals when I want something bold, smoky, and satisfying.
I love how the sweet heat of the bourbon BBQ sauce wraps around each juicy meatball, and how the melted cheddar and bacon turn every bite into a flavor explosion.
It’s messy in the best way — and totally worth it.
Why You’ll Love This Recipe
This sandwich checks every box: it’s meaty, cheesy, tangy, and smoky.
I love serving it for game days or casual dinners when I want something indulgent but easy to prep.
The meatballs cook up tender and flavorful, and the whole sub gets toasted to golden perfection.
It’s a crowd-pleaser, guaranteed.
What You’ll Need (Ingredient Highlights)
Ground beef (80/20) – Keeps the meatballs juicy without being greasy.
Bourbon BBQ sauce – Adds deep smoky-sweet flavor.
Cheddar cheese – Melts perfectly for that gooey finish.
Crispy bacon – A crunchy, salty topping to balance the sweetness.
Sub rolls – Soft inside, crispy outside after toasting.
Pro Tips Before You Start
Don’t overmix the meatball mixture — it keeps the texture tender.
Browning meatballs first adds flavor and helps them hold together.
Toasting the rolls keeps them from getting soggy under the sauce.
Use thick-cut bacon for the best crunch and chew.
How to Make BBQ Meatball Subs with Bacon and Cheddar
Step 1: Preheat and Mix
Preheat your oven to 375°F (190°C).
In a large bowl, combine the ground beef, breadcrumbs, egg, garlic powder, onion powder, smoked paprika, salt, and pepper.
Mix just until everything comes together.
Step 2: Shape the Meatballs
Form the meat mixture into 1.5-inch balls.
You should get about 16–20 meatballs depending on size.
Step 3: Brown the Meatballs
Heat olive oil in a large skillet over medium heat.
Add meatballs in batches and brown them on all sides, about 5–7 minutes total.
They don’t need to be fully cooked yet.
Step 4: Simmer in Sauce
Return all browned meatballs to the skillet.
Pour in the bourbon BBQ sauce.
Reduce heat to low and let simmer for 10 minutes, stirring occasionally to coat them in the sauce.
Step 5: Toast the Rolls
While the meatballs simmer, slice the sub rolls lengthwise (don’t cut all the way through).
Place them on a baking sheet and toast in the oven for 5 minutes until lightly golden.
Step 6: Assemble the Subs
Place 4–5 meatballs into each toasted roll.
Spoon extra BBQ sauce over the top.
Step 7: Add Cheese and Bacon
Top each sub with shredded cheddar cheese and 2 slices of crispy bacon.
Break up the bacon if needed to spread it evenly.
Step 8: Melt and Serve
Return the assembled subs to the oven for 2–3 minutes to melt the cheese.
Serve hot with more BBQ sauce on the side for dipping.
What to Serve It With
These BBQ subs go great with crispy fries, coleslaw, potato salad, or even a fresh green salad to balance the richness.
Don’t forget a stack of napkins — they’re gloriously messy!
Variations / Substitutions
Swap cheddar for provolone, pepper jack, or mozzarella.
Use turkey or chicken for leaner meatballs.
Try Hawaiian rolls for a sweet contrast.
Add sautéed onions or pickled jalapeños for extra flavor.
Storage & Leftovers
Store leftover meatballs and sauce separately in airtight containers in the fridge for up to 4 days.
Assemble fresh subs as needed.
You can also freeze the cooked meatballs in sauce for up to 2 months — thaw overnight before reheating.
FAQs
Can I make these meatballs ahead of time?
Yes! You can prep and cook the meatballs a day in advance.
Just store them with the sauce and reheat gently before serving.
What kind of BBQ sauce works best?
Bourbon BBQ sauce gives a deep, smoky flavor, but feel free to use your favorite brand or homemade version.
Do I have to use bacon?
No, but it adds a delicious crunch and smokiness.
You can skip it or sub with turkey bacon.
Can I bake the meatballs instead of pan-frying?
Absolutely. Bake at 400°F (200°C) for 15–18 minutes, then simmer in the sauce.
What’s the best cheese for melting?
Sharp cheddar melts beautifully and adds great flavor.
Monterey Jack or mozzarella also work well.
Are these subs spicy?
They’re mildly smoky and sweet, not spicy.
Add hot sauce or jalapeños if you like heat.
Can I double the recipe for a crowd?
Yes! Just make sure to brown meatballs in batches and use a large enough skillet or pot for simmering.
Final Thoughts
These BBQ meatball subs are everything I want in a comfort food sandwich — rich, cheesy, meaty, and totally indulgent.
They’re perfect for feeding a hungry family or impressing guests on game day.
One bite, and you’ll see why this one’s a keeper.
BBQ meatball subs
Ingredients
Method
- Preheat oven to 375°F (190°C).
- In a bowl, mix ground beef, breadcrumbs, egg, garlic powder, onion powder, paprika, salt, and pepper.
- Shape into 1.5-inch meatballs (16–20 total).
- Heat oil in a skillet over medium heat. Brown meatballs on all sides.
- Return all meatballs to skillet. Add BBQ sauce and simmer on low for 10 minutes.
- Toast sliced sub rolls in oven for 5 minutes.
- See full steps with tips & photos → https://theboatshedcafe.com/bbq-meatball-subs/
Notes
- Use spicy BBQ sauce for a kick of heat.
- Substitute mozzarella or pepper jack for a fun twist on the cheese.
- These meatballs also work great on pasta if you want leftovers.
My name is Isabella, and this space was born from years of stirring sauces at sunset, baking cookies while the kids played on the porch, and finding comfort in a homemade meal after long, busy days. Here you’ll find delicious, reliable recipes made with simple ingredients, plus easy step-by-step photos and videos to help you cook confidently at home.